MIG Welding & Spot Removal Safety Tips
Metal Inert Gas (MIG) welding is a subtype of gas metal arc welding. The process starts with an electric arc forming between a MIG wire electrode and the workpiece metal. This heats the workpiece metal, causing them to fuse. MIG welding is a more popular due to it being a much faster process, resulting in shorter lead times and lower production costs.
MIG welding is used in a lot of industries due to its useful nature on different types of metals such as:
- Carbon Steel
- Stainless Steel
- Aluminum
- Magnesium
- Copper
- Nickel
- Silicon Bronze
Spot welding is used in automotive, aerospace, and rail industries – as well as being the most common joining process in high volume manufacturing lines. For example, the automotive industry uses MIG welding due to its clean and precise work and minimal splatter.
Weld Finishing Applications
Weld finishing involves the removal of excess stock from the weld itself, and blending the seam. In the automotive restoration industry, they go through a weld spot removal process to get rid of old rusted panels, and will use abrasives in a pinch to get the job done at a faster rate. As an example in the video below, Graveyard Carz uses PREDATOR ceramic airfile belts to quickly remove weld spots in order to help remove the panels in a different process. Classic mopar cars are made with mild steel, which makes PREDATOR an optimal solution, providing faster cutting speeds and a longer life for improved productivity.
Important Safety Tips
MIG welding and abrasive product safety should be taken seriously at all times. The welder needs to be protected against heat, gas, electricity, and light. The principles and necessary precautions regarding safety are straightforward and must be focused as so:
Welding Safety
- Proper PPE that includes:
- Eye protection
- Hat/welding beanie
- Protective clothing
- Leather jacket/apron
- Think about those around you: a welding arc should not be seen by the naked eye closer than 20 feet away
- Ventilation per OSHA standards
- Regular maintenance and installation
- Cleanliness and organization
- No jewelry and loose clothing
- Proper PPE that includes:
- Eye protection
- Ear protection
- Safety gloves
- Secure the workpiece before starting the application
- Let the product do the work: pushing too hard can be dangerous
- Cut the power and let the metal cool down
Abrasive Safety
About Graveyard Carz
Graveyard Carz is an automotive reality show focused on restoring Mopar Muscle Cars. Not only are the cars wrecked, they are beyond repair. To fix a Graveyard Car, it can’t just be restored, it has to be resurrected. We recently visited the Graveyard Carz shop in beautiful Springfield, Oregon to learn how PREDATOR is constantly impacting their process with enhanced cut ratios and long product life. Check out the video and learn how PREDATOR can offer solutions to impact YOUR bottom line. Be sure to check out Graveyard Carz on MOTORTREND and other streaming services!
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